Our house is not one of those...
This home was built (quite solidly) in 1973, in a later era of expansion and sub-development. Additionally, it has been remodeled more than once, and by persons of, ahem, 'questionable skills.' I try to refrain from screaming expletives about useless hacks... sometimes I fail.
This is all background to the point at hand, which is that we wanted to, in our design, add a few Craftsman style details to the house, to add some charm. Exterior details are a later possibility, but that is down the road a ways. One of the first details we decided to add were arched beams on the interior.
In previous posts, we have touched on the two interior beams that Rachel and I installed. These two beams were necessary to carry the load of the ceiling, although they do not have any true structural or roof load.

Arches are not particularly complicated, but they are tricky. If one does not figure all the details out beforehand, one runs the risk of a too abrupt transition to straight, or uneven arches, with different lengths and/or radius between one detail and the next. My method of creating these arches was to build the four units, identical in measurement, on the ground, then fasten them into the corners. I worked out (mathematically) what the radius should be in order to use 24" pieces of flexible corner bead (we'll get to that in a minute) and worked backward from there to establish the shape of the side pieces.
The corner units are made of 2x4s, ripped to the correct width, with a radius cut piece of particle board attached to both sides. OSB and plywood are also usable for the sheeting parts, but particle is what I had on hand. I cut all the pieces to be the same size, and assembled them with screws.

After the corners were built, they were installed on the bottom of the beams, in all four corner (both sides of the post and both wall attachments). The sheetrock was then hung on the beams and walls, excepting the curved portions of the arch. The curves were covered with several layers of High Density 1/8" hardboard. Each layer of hardboard was attached to the curves and beam to hug the plywood arch, with the final layer being installed rough side out, to hold drywall mud.


Next up, drywall mud. One thing to note regarding inside corners such as this, it is almost impossible to mud these in thin layers. The nature of the cornerbead and inside curve is such that you will wind up putting the full depth on at one time. It can be helpful, in situations like this, to use chemically hardening 'hot' mud, as it is less likely to crack while curing in a very thick layer. After several applications and multiple rounds of sanding, we are ready to paint and finish.

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